Thermal Film Pre-coating Laminating Machine with Powder Removal

In pre-coating laminating, powder residue on prints—especially dark or high-gloss work—can cause bubbling and fogging. As a China manufacturer and supplier, Hongqiang’s ZDFM-EY Thermal Film Pre-coating Laminating Machine with powder removal features an electrostatic unit that effectively eliminates surface powder, ensuring ultra-smooth, high-brightness, and defect-free results.

Send Inquiry

Product Description

For pre‑coating applications where surface cleanliness is especially important—such as dark solid printing or high‑gloss albums—powder residue on the substrate can sometimes cause foaming or haze after lamination. The ZDFM‑EY model from Hongqiang is a thermal film pre‑coating laminating machine that incorporates an electrostatic powder‑removal unit, which is designed to reduce surface dust before the film is applied. This integrated approach combines the inherent benefits of pre‑coated film processing—simplified mechanics, lower power consumption (approximately 32 kW), and fast operation—with a cleaning step that may help address one of the common quality concerns in high‑end applications. The machine retains a patented electromagnetic heating system and cast‑iron frame, supporting stable running at speeds of 20–100 m/min.

Product Parameter (Specification)

Model Name	ZDFM-1100EY
Max.Paper Sheet Size(W*L)	1080*880mm
Min. Paper Sheet Size(W*L)	350*280mm
Laminating Speed	20-100m/min (servo-controlled)
Paper Thickness	80-550g/㎡
Production Power	19KW
Total Power	39KW
Air supply	1000L/min 0.8Mpa
Power supply	380V 50Hz / 3P4W
Overall Dimensions(LWH)	969022002000mm
Weight	≈6700kg
Overlap Precision	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5
Pre-coat Glue Film Thickness(common)	15-35μm
Non-Stop Feeding Height	1100mm
Collector Paper Height (incl. pallet)	1250mm
Container	40HQ
HS code	8439300000
Material Compatibility	OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Full-range mechanical design with safety protocols & components certified by China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe ensures vibration-free, ultra-stable operation even under heavy-duty cycles, more than 20 years lifespan.

3. Precision Paper feeding

Servo-controlled feeder system guarantees smooth, jam-free paper transport with automatic adjustment.

4. Smart Alignment Technology

Servo-driven paper alignment mechanism achieves ±1.5mm positioning accuracy for flawless edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

Instant Warm-Up (Reaches 100°C in 5 minutes — 6×faster than conventional rollers.)
High Constant Temperature Precision (Maintains glue uniformity to improve surface effect of laminating even at high speeds.)
Energy Conservation (Activates the second zone for small formats≤720mm, slashing energy use by 33%.)
Longer Lifespan（Targeted heating reduces rubber roller wear, cutting maintenance costs.）

6. Intelligent Operation Modes

ZDFM-E: One-touch full automation (Automatic feeding, glue application, pressure pumping & relieving, cutting, and stacking).

ZDFM-S: Intelligent-assisted calibration (By inputting sheet sizes via the HMI, the 11 servo units automatically adjust their positions within 1 minute).

7. Zero-Downtime Productivity

Continuous plate-changing system eliminates downtime, boosting output by 100%.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for 24/7 remote operational diagnostics.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Powder Removal Part

1.Powder Removal Device, electrostatic adsorption dust through hot press roller, which can effectively remove the dust and powder on the printing surface, increasing the brightness of the film coating and improve the surface quality and effect of the lamination

2.The temperature of powder roller can not exceed 80°C, the printed ink will be attached to the powder roller if the temperature is too high.

3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the dust tray.

Hot Tags: Thermal Film Pre-coating Laminating Machine with Powder Removal, China, Affordable, OEM, Quality, Hot Sale, Customized, Easy-maintainable, Classy, Latest Selling, Durable, Advanced, Manufacturer, Supplier, Factory, in Stock, Factory Direct, Quotation, Factory Price

Related Category

Send Inquiry

Contact Info



Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China


Tel

+86-15002776652


E-mail

15002776652@163.com

Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.