Thermal Film Pre-coating Laminating Machine with Powder Removal
In pre-coating laminating, powder residue on prints—especially dark or high-gloss work—can cause bubbling and fogging. As a China manufacturer and supplier, Hongqiang’s ZDFM-EY Thermal Film Pre-coating Laminating Machine with powder removal features an electrostatic unit that effectively eliminates surface powder, ensuring ultra-smooth, high-brightness, and defect-free results.
ZDFM-EY Thermal Film Pre-coating Laminating Machine with Powder Removal from Hongqiang Factory realizes the process integration of "clean treatment" and "efficient recombination". While maintaining the advantages of simplified structure, extremely low energy consumption (total power 32KW) and fast production of the precoater, it overcomes the only obstacle of the precoating process in high-end applications through pre-powder removal.
Product Parameter (Specification)
Model Name
ZDFM-EY
Max.Paper Sheet Size(W*L)
1080*880mm
Min. Paper Sheet Size(W*L)
350*280mm
Laminating Speed
20-100m/min (servo-controlled)
Paper Thickness
80-550g/㎡
Production Power
16.5KW
Total Power
32KW
Air supply
1000L/min 0.8Mpa
Power supply
380V 50Hz / 220v 50hz
Overall Dimensions(L*W*H)
9690*2200*2750mm
Weight
≈6700kg
Overlap Precision
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.5
Pre-coat Glue Film Thickness(common)
15-35μm
Non-Stop Feeding Height
1200mm
Collector Paper Height (incl. pallet)
1050mm
Container
40HQ
HS code
8439300000
Material Compatibility
OPP, BOPP films; paper substrates; rigid packaging materials
Product feature
1. Electrostatic powder removal for pre-coating process
Our Thermal Film Pre-coating Laminating Machine with Powder Removal is equipped with pre-electrostatic powder removal. Before the paper enters the laminating unit, the electrostatic powder removal device strongly adsorbs and removes the powder on the surface of the printed matter through the electric field generated by high voltage discharge. This creates an absolutely clean bonding interface for subsequent pre-coating hot pressing, eliminating bubbles, white spots or local loss of light caused by powder stains.
2. Efficient and environmentally friendly hot melt precoating
Using pre-coated hot melt adhesive film, through the patented electromagnetic heating roller precise heating, so that the solid adhesive layer melted and clean paper instant bonding. Simple process, no solvent emissions, finished products immediately available, is a model of environmental protection and efficiency.
3. Solutions optimized for high-end prints
Thermal Film Pre-coating Laminating Machine with Powder Removal is especially suitable for hardcover books and luxury packaging products with dark background printing, large area solid, high light requirements, etc. The powder removal process can significantly enhance the color saturation and surface gloss after coating, presenting a "crystal-like" transparent effect.
4. Convenient integration system
The powder removing unit is seamlessly integrated with the pre-coating host, and the operation process is still simple. Keep the convenient design such as hydraulic film car, and adopt automatic cleaning system in the powder removal link, which is convenient to maintain.
Application scenarios
High-end publishing and art reproduction: oil paintings, photo albums, limited edition books of the film, requiring high transparency and color fidelity.
Luxury and high-end consumer goods packaging: cosmetics boxes, wine boxes, gift boxes of dark or high-gloss film, do not allow any surface defects.
High-grade business printed matter: annual report, high-grade manual, certificate and other products that need to present solemn and exquisite texture.
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Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
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