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Thermal Film Pre-coating Laminating Machine
  • Thermal Film Pre-coating Laminating MachineThermal Film Pre-coating Laminating Machine
  • Thermal Film Pre-coating Laminating MachineThermal Film Pre-coating Laminating Machine

Thermal Film Pre-coating Laminating Machine

In the pursuit of production efficiency and environmental standards today, the traditional coating process that glue, drying link has become a bottleneck. Hongqiang as China film technology innovator, launched a high quality ZDFM-E Thermal Film Pre-coating Laminating Machine designed specifically for the use of pre-coated(glue-free)film and optimized design. It abandons complex gluing and drying systems and can be coated only by precise heat and pressure. This makes its structure simpler, lower energy consumption (total power is only 30KW), more stable speed (20-100 m/min), suitable for hot and hot pressure, fast production scenarios.

Product Parameter (Specification)

Model Name ZDFM-820*820E
ZDFM-1100*880E ZDFM-1100*1250E
ZDFM-1250*1450E
ZDFM-1350*1650E
Max.Paper Sheet Size(W*L) 800mm*820mm
1080*880mm 1080mm*1250mm
1200mm*1450mm
1300mm*1650mm
Min. Paper Sheet Size(W*L) 220mm*230mm
350*280mm 350mm*280mm
350mm*280mm
350mm*280mm
Laminating Speed 15-90m/min(servo-controlled)
20-100m/min (servo-controlled) 20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
Paper Thickness 100-550g/㎡
80-550g/㎡ 80-550g/㎡
80-550g/㎡
80-550g/㎡
Production Power 15KW
15KW 15KW
15KW
15KW
Total Power 35KW
35KW 35KW
35KW
35KW
Air supply 1000L/min 0.8Mpa
1000L/min 0.8Mpa 1000L/min 0.8Mpa
1000L/min 0.8Mpa
1000L/min 0.8Mpa
Power supply 380V 50Hz / 3P4W
380V 50Hz / 3P4W 380V 50Hz / 3P4W
380V 50Hz / 3P4W
380V 50Hz / 3P4W
Overall Dimensions(L*W*H) 7570mm*1850mm*2000mm
8245*2150*2000mm 9905*2200*1800mm
10900mm*2300mm*2000mm
11900mm*2400mm*2000mm
Weight ≈4500kg
≈5900kg ≈6100kg
≈7500kg
≈8200kg
Overlap Precision ≤+1.5mm
≤+1.5mm ≤+1.5mm
≤+1.5mm
≤+1.5mm
Water Base Film Thickness(common) 0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5 0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
Pre-coat Glue Film Thickness(common) 15-35μm
15-35μm 15-35μm
15-35μm
15-35μm
Non-Stop Feeding Height 1100mm
1100mm 1100mm
1100mm
1100mm
Collector Paper Height (incl. pallet) 1250mm
1250mm 1250mm
1250mm
1250mm
Container 40HQ
40HQ 40HQ
40HQ
40HQ
HS code 8439300000
8439300000 8439300000
8439300000
8439300000
Material Compatibility OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:


1. National Standard Compliance

Full-range mechanical design with safety protocols & components certified by China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe ensures vibration-free, ultra-stable operation even under heavy-duty cycles, more than 20 years lifespan.

3. Precision Paper feeding

Servo-controlled feeder system guarantees smooth, jam-free paper transport with automatic adjustment.

4. Smart Alignment Technology

Servo-driven paper alignment mechanism achieves ±1.5mm positioning accuracy for flawless edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

  • Instant Warm-Up (Reaches 100°C in 5 minutes — 6×faster than conventional rollers.)
  • High Constant Temperature Precision (Maintains glue uniformity to improve surface effect of laminating even at high speeds.)
  • Energy Conservation (Activates the second zone for small formats≤720mm, slashing energy use by 33%.)
  • Longer Lifespan(Targeted heating reduces rubber roller wear, cutting maintenance costs.)

6. Intelligent Operation Modes

ZDFM-E: One-touch full automation (Automatic feeding, glue application, pressure pumping & relieving, cutting, and stacking).

ZDFM-S: Intelligent-assisted calibration (By inputting sheet sizes via the HMI, the 11 servo units automatically adjust their positions within 1 minute).

7. Zero-Downtime Productivity

Continuous plate-changing system eliminates downtime, boosting output by 100%.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for 24/7 remote operational diagnostics.

9. Core components from world leaders

Electrical systems:  Schneider Electric (FR), Omron (JP).

Disc Knife Device(Standard)

1.The disc knife is equipped with 4 blades, which can cut the film at the product joint position by rotating the disc knife device.

2.Horizontal cutting can better cut the film without damaging the paper surface, controlled by a separate frequency converter, and the speed can be freely selected to cope with different situations.


Grinding Wheel Cutter Device(Standard)

1.The grinding wheel cutter‌ efficiently grinds the surface of the film in the lap without damaging the printed layer. It cooperates with bounce rollers‌, enabling rapid separation of the material. ‌Particularly suited for processing pressure-sensitive adhesive (PSA) .

2.The bounce rollers adopts a self-developed paper pulling mechanism, which uses the speed difference to quickly break the film and separate the paper. It achieves product no tail film and no roll film.




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Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
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