In the pursuit of production efficiency and environmental standards today, the traditional coating process that glue, drying link has become a bottleneck. Hongqiang as China film technology innovator, launched a high quality ZDFM-E Thermal Film Pre-coating Laminating Machine designed specifically for the use of pre-coated(glue-free)film and optimized design. It abandons complex gluing and drying systems and can be coated only by precise heat and pressure. This makes its structure simpler, lower energy consumption (total power is only 30KW), more stable speed (20-100 m/min), suitable for hot and hot pressure, fast production scenarios.
The ZDFM‑E thermal film pre‑coating laminating machine from Hongqiang is designed for use with pre‑coated (glue‑free) films, eliminating the need for separate gluing and drying units. This simplified design reduces overall power consumption to approximately 30 kW and supports operating speeds from 20 to 100 m/min, making it suitable for rapid thermal laminating applications. The machine incorporates patented electromagnetic heating technology, which reaches operating temperature in about five minutes and is reported to consume roughly 33% less energy than some conventional systems, along with a cast‑iron frame for structural stability. A streamlined configuration may contribute to lower acquisition costs, reduced maintenance requirements, and stable operation, while optional features such as hydraulic film trucks add convenience. For operations focusing on pre‑coated film processing, this equipment offers a balanced approach to efficiency and cost‑effectiveness.
Product Parameter (Specification)
Model Name
ZDFM-820*820E
ZDFM-1100*880E
ZDFM-1100*1250E
ZDFM-1250*1450E
ZDFM-1350*1650E
Max.Paper Sheet Size(W*L)
800mm*820mm
1080*880mm
1080mm*1250mm
1200mm*1450mm
1300mm*1650mm
Min. Paper Sheet Size(W*L)
220mm*230mm
350*280mm
350mm*280mm
350mm*280mm
350mm*280mm
Laminating Speed
15-90m/min(servo-controlled)
20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
Paper Thickness
100-550g/㎡
80-550g/㎡
80-550g/㎡
80-550g/㎡
80-550g/㎡
Production Power
15KW
15KW
15KW
15KW
15KW
Total Power
35KW
35KW
35KW
35KW
35KW
Air supply
1000L/min 0.8Mpa
1000L/min 0.8Mpa
1000L/min 0.8Mpa
1000L/min 0.8Mpa
1000L/min 0.8Mpa
Power supply
380V 50Hz / 3P4W
380V 50Hz / 3P4W
380V 50Hz / 3P4W
380V 50Hz / 3P4W
380V 50Hz / 3P4W
Overall Dimensions(L*W*H)
7570mm*1850mm*2000mm
8245*2150*2000mm
9905*2200*1800mm
10900mm*2300mm*2000mm
11900mm*2400mm*2000mm
Weight
≈4500kg
≈5900kg
≈6100kg
≈7500kg
≈8200kg
Overlap Precision
≤+1.5mm
≤+1.5mm
≤+1.5mm
≤+1.5mm
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
0.8/1.0/1.2/1.5
Pre-coat Glue Film Thickness(common)
15-35μm
15-35μm
15-35μm
15-35μm
15-35μm
Non-Stop Feeding Height
1100mm
1100mm
1100mm
1100mm
1100mm
Collector Paper Height (incl. pallet)
1250mm
1250mm
1250mm
1250mm
1250mm
Container
40HQ
40HQ
40HQ
40HQ
40HQ
HS code
8439300000
8439300000
8439300000
8439300000
8439300000
Material Compatibility
OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials
OPP, BOPP films; paper substrates; rigid packaging materials
Function and Features:
1. National Standard Compliance
Full-range mechanical design with safety protocols & components certified by China's High-Tech Industrial Standards.
2. Unshakable Stability
Cast iron mainframe ensures vibration-free, ultra-stable operation even under heavy-duty cycles, more than 20 years lifespan.
3. Precision Paper feeding
Servo-controlled feeder system guarantees smooth, jam-free paper transport with automatic adjustment.
4. Smart Alignment Technology
Servo-driven paper alignment mechanism achieves ±1.5mm positioning accuracy for flawless edge matching.
5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)
Instant Warm-Up (Reaches 100°C in 5 minutes — 6×faster than conventional rollers.)
High Constant Temperature Precision (Maintains glue uniformity to improve surface effect of laminating even at high speeds.)
Energy Conservation (Activates the second zone for small formats≤720mm, slashing energy use by 33%.)
ZDFM-E: One-touch full automation (Automatic feeding, glue application, pressure pumping & relieving, cutting, and stacking).
ZDFM-S: Intelligent-assisted calibration (By inputting sheet sizes via the HMI, the 11 servo units automatically adjust their positions within 1 minute).
7. Zero-Downtime Productivity
Continuous plate-changing system eliminates downtime, boosting output by 100%.
8. Real-Time Process Control
Built-in rear-view monitoring with IoT connectivity for 24/7 remote operational diagnostics.
9. Core components from world leaders
Electrical systems: Schneider Electric (FR), Omron (JP).
Disc Knife Device(Standard)
1.The disc knife is equipped with 4 blades, which can cut the film at the product joint position by rotating the disc knife device.
2.Horizontal cutting can better cut the film without damaging the paper surface, controlled by a separate frequency converter, and the speed can be freely selected to cope with different situations.
Grinding Wheel Cutter Device(Standard)
1.The grinding wheel cutter efficiently grinds the surface of the film in the lap without damaging the printed layer. It cooperates with bounce rollers, enabling rapid separation of the material. Particularly suited for processing pressure-sensitive adhesive (PSA) .
2.The bounce rollers adopts a self-developed paper pulling mechanism, which uses the speed difference to quickly break the film and separate the paper. It achieves product no tail film and no roll film.
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