Do you want a single device that delivers both high-end lamination effects and environmentally friendly "plastic-free" requirements? Hongqiang factory's high-quality Intelligent Servo Film Remover Laminating Machine, through its unique automatic film peeling and recycling technology, can precisely remove the plastic film after lamination, leaving only a smooth resin coating. This ensures that the product is both aesthetically pleasing and meets the strictest environmental recycling standards, directly meeting the needs of high-end brand customers.
The Intelligent Servo Film Remover Laminating Machine, offered by Hongqiang, is designed to combine lamination effects with considerations for reduced plastic content. It features an automatic film peeling and recycling system that can remove the plastic film after lamination, leaving a smooth resin coating on the surface. This approach is intended to support both aesthetic quality and compatibility with recycling standards, which may be of interest for certain brand requirements. The machine integrates lamination and film removal into a single pass, simplifying what would otherwise be a two‑step process. It operates at speeds of up to 60 m/min, and its design focuses on delivering both production efficiency and environmental benefits in packaging applications. Inquiries are welcome for further details.
Product Parameter (Specification)
Model Name
ZDFM-1100SR
Max.Paper Sheet Size(W*L)
1080*880mm
Min. Paper Sheet Size(W*L)
350*280mm
Laminating Speed
20-100m/min (servo-controlled)
Paper Thickness
80-550g/㎡
Production Power
26KW
Total Power
78KW
Air supply
1000L/min 0.8Mpa
Power supply
380V 50Hz / 3P4W
Overall Dimensions(L*W*H)
9355*2200*2750mm
Weight
≈8000kg
Overlap Precision
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.5
Common Glue Thickness
4-10g/m²
Pre-coat Glue Film Thickness(common)
15-35μm
Non-Stop Feeding Height
1100mm
Collector Paper Height (incl. pallet)
1250mm
Container
40HQ
HS code
8439300000
Material Compatibility
OPP, BOPP films; paper substrates; rigid packaging materials
Function and Features:
1. National Standard Compliance
Stringent mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.
2. Unshakable Stability
Reinforced cast iron mainframe offers inherent stability and low-vibration performance under heavy-duty cycles, engineered for over 20 years of service.
3. Precision Paper Feeding
Servo-driven feeder system promotes smooth paper handling with effective anti-jam logic and automatic correction.
4. Smart Alignment Technology
Servo-aligned registration secures ±1.5 mm accuracy for precise edge pairing.
5. Advanced Heating System (3-Zone Segmented Electromagnetic Roller)
Accelerated Warm-Up: reaches 100°C in about 5 minutes – substantially faster than conventional rollers.
Temperature Stability: maintains uniform adhesive laydown to enhance surface finishing even at higher speeds.
Energy Efficiency: zone 2 activates exclusively for widths ≤720 mm, trimming energy usage by approximately 33%.
ZDFM-S: Intelligent positioning assistance – input sheet dimensions via HMI, and the 14 servo units auto-position within about 1 minute.
7. Zero-Downtime Productivity
Continuous plate-changing design minimizes production interruptions and can drive notable increases in overall output.
8. Real-Time Process Control
Built-in rear-view monitoring with IoT connectivity enables remote operational oversight at all hours.
9. Core components from world leaders
Electrical systems: Schneider Electric (FR), Omron (JP).
Film Remover Device(Optional)
About Film Remover Device, automatic film recycling after lamination, Leaves clean glue layer on product.(Note: Requires special deplasticizing film)
FAQ
Q1: What is the film removal process on the Intelligent Servo Film Remover Laminating Machine?
A1: After lamination, the machine automatically peels off the plastic film, leaving only a smooth resin coating on the paper – but this requires a special deplasticising film. The Intelligent Servo Film Remover Laminating Machine combines lamination and removal in one pass.
Q2: How does the Intelligent Servo Film Remover Laminating Machine contribute to sustainable packaging?
A2: By removing the plastic layer, it reduces the plastic content, making the final product more competitive with recycling streams – a consideration for eco-conscious consumers. The Intelligent Servo Film Remover Laminating Machine addresses this need.
Q3: What is the typical speed of the film removal process on the Intelligent Servo Film Remover Laminating Machine?
A3: The machine can run at up to 60 m/min in film-removal mode, though actual speed depends on film type and coating. This is a design parameter of the Intelligent Servo Film Remover Laminating Machine.
Q4: Why remove the film but leave the adhesive?
A4: It supports environmentally friendly production and can also improve product durability. Whether this approach works for you depends on your final product requirements.
Hot Tags: Intelligent Servo Film Remover Laminating Machine, China, Affordable, OEM, Quality, Hot Sale, Customized, Easy-maintainable, Classy, Latest Selling, Durable, Advanced, Manufacturer, Supplier, Factory, in Stock, Factory Direct, Quotation, Factory Price
Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies.Privacy Policy