Intelligent Servo Chain Knife Powder-Removal Laminating Machine

With one‑minute job changeovers and speeds up to 100 m/min, the Intelligent Servo Chain Knife Powder‑Removal Laminating Machine is designed to handle PET, BOPP, laser, and metal films on various printed substrates. It offers alignment precision of approximately ±1.5 mm and is driven by 14 servo axes. The machine incorporates a chain‑knife cutting system and an optional electrostatic powder remover, which can help address cutting difficulties with special films and reduce powder residue from printing. Its cast‑iron construction supports long‑term operation, and the built‑in energy recovery system may offer some efficiency benefits. Common applications include book covers, packaging boxes, posters, and cards, where lamination adds protection and enhances appearance. This model, available from Hongqiang, is often chosen by packaging and printing operations that value reliable performance, flexible setup, and consistent results.

Product Parameter (Specification)

Function and Features:

1. National Standard Compliance

Wide-ranging mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe offers stable, well-damped operation even under heavy-duty cycles, with a service life of more than 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system supports smooth paper transport with automatic jam reduction and adjustment.

4. Smart Alignment Technology

Servo-driven alignment holds positioning within ±1.5 mm for dependable edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

• Rapid Warm-Up: reaches 100°C in about 5 minutes – considerably faster than conventional rollers.
• Constant temperature performance: maintains glue uniformity to improve surface effect even at high speeds.
• Energy Conservation: activates the second zone for formats ≤720 mm, using about 33% less energy.
• Extended Lifespan: targeted heating contributes to reducing rubber roller wear and maintenance costs.

6. Intelligent Operation Modes

ZDFM-A: One-touch full-process automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted calibration – by inputting sheet sizes via the HMI, the 14 servo units reposition automatically in about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system minimizes downtime and can improve output substantially.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for around-the-clock remote diagnostics.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Powder Removal Part 

1.Powder Removal Device, electrostatic adsorption dust through hot press roller,  which can effectively remove the dust and powder on the printing surface,  increasing the brightness of the film coating and improve the surface quality and  effect of the lamination.

2.The temperature of powder roller can not exceed 80°C, the printed ink will be  attached to the powder roller if the temperature is too high.

3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the  dust tray.

Chain knife Device(Optional)

1.About Chain knife Device, servo-driven chain knife cutting film with fast speed,  suitable for PET/metal/PLA films.(Recommend for films thickness >20μm)
2.The paper cutter is equipped with a tension controller, double sets anti roll structure.  Laminating thin paper products flat and non-curly.