Intelligent Servo Hot Knife Powder-Removal Laminating Machine

As a leading laminating machine manufacturer in China, Hongqiang factory's high quality Intelligent Servo Hot Knife Powder-Removal Laminating Machine (Model ZDFM-BDY) integrates 14 servos system, segmented electromagnetic heating rollers and automatic powder removal functions, specially designed for high precision laminating of PET, BOPP, laser film and other special films. With one-click size conversion in one minute, production speeds of up to 100 m/min and excellent stability, it is suitable for applications with frequent order changes and high-quality coating results.

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Product Description

For those seeking reliable laminating equipment, the Intelligent Servo Hot Knife Powder‑Removal Laminating Machine from Hongqiang Factory incorporates advanced technologies from both domestic and international sources, representing a new approach to post‑press finishing. The machine features full servo drive and cast‑iron wall plates, which are designed to support long‑term operational stability. It also offers optional hot knife cutting and electrostatic powder removal functions, which can help reduce issues such as film burrs, curling, and printing powder residue. The integrated thermal energy circulation system contributes to energy savings, while the rear‑view monitoring device enables remote diagnostics, which may assist in maintaining production efficiency and consistent coating quality. As a manufacturer based in China, Hongqiang looks forward to building long‑term partnerships with customers.

Product Parameter (Specification)

Model Name	ZDFM-1100SDY
Max.Paper Sheet Size(W*L)	1080*880mm
Min. Paper Sheet Size(W*L)	350*280mm
Laminating Speed	20-100m/min(servo-controlled)
Paper Thickness	80-550g/㎡
Production Power	30KW
Total Power	86KW
Air supply	1000L/min 0.8Mpa
Power supply	380V 50Hz/3P4W
Overall Dimensions(LWH)	1041522002750mm
Weight	≈8800kg
Overlap Precision	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5
Common Glue Thickness	4-10g/m²
Pre-coat Glue Film Thickness(common)	15-35μm
Non-Stop Feeding Height	1100mm
Collector Paper Height (incl. pallet)	1250mm
Container	40HQ
HS code	8439300000
Material Compatibility	PET, OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Broad-range mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe provides stable, low-vibration operation even under heavy-duty cycles, with a service life exceeding 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system ensures smooth paper transport with automatic anti-jam adjustment.

4. Smart Alignment Technology

Servo-driven alignment achieves positioning within ±1.5 mm for accurate edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

Quick Warm-Up: reaches 100°C in about 5 minutes – significantly faster than conventional rollers.
Stable Temperature Control: maintains glue uniformity for improved surface effect even at high speeds.
Energy Conservation: activates the second zone for formats ≤720 mm, cutting energy use by roughly 33%.
Extended Lifespan: targeted heating helps cut rubber roller wear and maintenance expenses.

6. Intelligent Operation Modes

ZDFM-A: One-touch automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted setup – by inputting sheet sizes via the HMI, the 14 servo units automatically reposition in about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system minimizes downtime and can boost output considerably.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for remote diagnostics at any time.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Powder Removal Part

1.Powder Removal Device, electrostatic adsorption dust through hot press roller, which can effectively remove the dust and powder on the printing surface, increasing the brightness of the film coating and improve the surface quality and effect of the lamination.

2.The temperature of powder roller can not exceed 80°C, the printed ink will be attached to the powder roller if the temperature is too high.

3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the dust tray.

Hot knife Device(Optional)

1.Hot Knife Device, Copper blade with instant heat, film cutting without tail film, fuzzy edges, fast speed, precise cutting, suitable for various thin films,perfect for PET/aluminum films.

2.The paper cutter is equipped with a tension controller, cooperates anti roll structure. Laminating thin paper products flat and non-curly.

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Contact Info

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Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China
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Tel

+86-15002776652
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E-mail

15002776652@163.com

Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.