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Intelligent Servo Embossing Laminating Machine
  • Intelligent Servo Embossing Laminating MachineIntelligent Servo Embossing Laminating Machine
  • Intelligent Servo Embossing Laminating MachineIntelligent Servo Embossing Laminating Machine

Intelligent Servo Embossing Laminating Machine

Hongqiang, a Chinese manufacturer specializing in high-end laminating technology, introduces the ZDFM-BE Intelligent Servo Embossing Laminating Machine, which integrates precision lamination with customized embossing. Achieving intelligent job changeover in one minute through 13 servo motors, it is a core piece of equipment for enhancing the competitiveness of high-value-added products such as packaging and books.

The ZDFM‑SE model of the Intelligent Servo Embossing Laminating Machine, developed by Hongqiang, offers the option of being equipped with the dedicated Model‑E embossing unit. Custom pattern designs can be accommodated for specific applications, including luxury packaging and hardcover book covers.

The machine is designed to support productive running speeds, with a job changeover time of around one minute. Its cast‑iron frame is built with long‑term service in mind, and many users find it capable of reliable operation over extended periods. As a manufacturer based in China, we focus on delivering equipment that balances durability with consistent performance for a range of packaging and printing needs.

Product Parameter (Specification)

Model Name ZDFM-1100SE
Max.Paper Sheet Size(W*L) 1080*880mm
Min. Paper Sheet Size(W*L) 350*280mm
Laminating Speed 20-100m/min (servo-controlled)
Paper Thickness 80-550g/㎡
Production Power 27KW
Total Power 79KW
Air supply 1000L/min 0.8Mpa
Power supply 380V 50Hz / 3P4W
Overall Dimensions(L*W*H) 10855*2200*2750mm
Weight ≈6000kg
Overlap Precision ≤+1.5mm
Water Base Film Thickness(common) 0.8/1.0/1.2/1.5
Common Glue Thickness 4-10g/m²
Pre-coat Glue Film Thickness(common) 15-35μm
Non-Stop Feeding Height 1100mm
Collector Paper Height (incl. pallet) 1250mm
Container 40HQ
HS code 8439300000
Material Compatibility OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Full-coverage mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe delivers stable, vibration-resistant operation even under heavy-duty cycles, with a lifespan exceeding 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system provides smooth paper transport with automatic jam protection and adjustment.

4. Smart Alignment Technology

Servo-driven alignment gives positioning within ±1.5 mm for consistent edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

  • Fast Warm-Up: reaches 100°C in about 5 minutes – markedly faster than conventional rollers.
  • Stable heat output: maintains glue uniformity to improve surface effect even at high speeds.
  • Energy Conservation: activates the second zone for formats ≤720 mm, saving about 33% energy.
  • Extended Lifespan: targeted heating reduces rubber roller wear and maintenance expenses.

6. Intelligent Operation Modes

ZDFM-A: One-touch automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted calibration – by entering sheet sizes via the HMI, the 14 servo units automatically adjust in less than about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system minimizes downtime and can raise output significantly.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for remote diagnostics around the clock.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Embossing Rollers Device(Optional) 

1.About embossing rollers device, it meets all kinds of custom patterns available for  special orders, in-house constant-tension design ensures stable operation.

2.Two ways of embossing rollers device are optional:

  • Pre-embossing: The product undergoes the embossing process after lamination before entering the paper cutting unit.(Suitable for thin paper < 200 gsm)
  • Post-embossing: The product undergoes the embossing process after lamination and paper cutting. (Suitable for thick paper ≥ 200 gsm)
3.The embossing part is composed of wool roller and embossing roller. The diameter of wool roller is 380mm and the diameter of embossing roller is 190mm. The paper is pressed out of the grain pattern between wool roller and embossing roller.





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Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
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