Intelligent Servo Powder-Removal Laminating Machine

The machine comes standard with a precision circular knife cutting system, and an optional electrostatic dust-removal unit is available for applications that benefit from enhanced powder control.

As a manufacturer with experience in laminating equipment, we developed this model with a focus on operational stability and process flexibility, aiming to support a range of production requirements in the packaging printing sector.

Product Parameter (Specification)

Function and Features:

1. National Standard Compliance

Comprehensive mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe provides stable, low-vibration operation even under heavy-duty cycles, with an operational lifespan of over 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system assures smooth paper transport with automatic jam avoidance and adjustment.

4. Smart Alignment Technology

Servo-driven alignment achieves positioning within ±1.5 mm for precise edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

• Quick Warm-Up: reaches 100°C in about 5 minutes – significantly quicker than conventional rollers.
• Uniform temperature maintenance: ensures glue uniformity for better surface effect even at high speeds.
• Energy Conservation: activates the second zone for small formats ≤720 mm, reducing energy consumption by roughly 33%.
• Longer Lifespan: targeted heating helps cut rubber roller wear and service costs.

6. Intelligent Operation Modes

ZDFM-A: One-touch automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Smart-assisted calibration – by inputting sheet sizes via the HMI, the 14 servo units auto-adjust in approximately 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system reduces downtime and can boost output by a large margin.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for remote diagnostics at any hour.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Powder Removal Part 

1.Powder Removal Device, electrostatic adsorption dust through hot press roller,  which can effectively remove the dust and powder on the printing surface,  increasing the brightness of the film coating and improve the surface quality and  effect of the lamination.

2.The temperature of powder roller can not exceed 80°C, the printed ink will be  attached to the powder roller if the temperature is too high.

3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the  dust tray.