Intelligent Servo Powder-Removal Laminating Machine

Product feature

1. Full servo intelligent drive

The equipment is equipped with 13 sets of high-performance servo motors, realizing digital and precise control of the whole link from paper feeding, coating to paper receiving.  Input the paper size through the humanized HMI interface, and all servo units can automatically complete collaborative adjustment within 1 minute, simplifying the traditional order change work that takes dozens of minutes into "one-button operation."  This not only minimizes human error, ensures stable coating accuracy of ±1.5mm, but also enables the equipment to seamlessly adapt to the flexible production needs of small batches and multiple batches, greatly improving the comprehensive utilization rate of the equipment.

2. Three-zone electromagnetic heating roller

Intelligent Servo Powder-Removal Laminating Machine, 5 minutes to reach a stable working temperature of 100°C, reduce waiting, fast response production.

Precise constant temperature: independent closed-loop control of each heating zone ensures uniform coating and activation of glue during high-speed coating process, eliminating bubbles and wrinkles, and achieving a perfect surface effect of bright and smooth.

Smart energy saving: The system can intelligently identify the paper format (≤720mm) and activate only the corresponding heating zone, reducing energy consumption by up to 33% compared to full load operation, significantly reducing your long-term operating costs.

3. Standard precision disc knife cutting and optional efficient powder removal

Disc knife cutting system: Intelligent Servo Powder-Removal Laminating Machine is equipped with high-precision circular knife, with tension controller and double anti-curling structure design, it can cleanly cut OPP, BOPP and other films, ensuring that even thin films are flat without curling, ensuring the quality of finished products.

Electrostatic powder removal device (optional): For printed products using powder spraying process, this device can effectively remove residual powder on the paper surface through the electrostatic adsorption principle of hot press roller, fundamentally avoiding "snowflake spots" after coating, significantly improving product gloss and qualified rate. It is an essential tool for undertaking high-end orders.

4. Firm structure

Intelligent Servo Powder-Removal Laminating Machine The core frame and wall panels are cast in one piece using high strength cast iron. Cast iron excellent shock absorption and anti-deformation characteristics, ensure that the equipment in the full speed range of 20-100 meters/minute can maintain extremely low vibration and noise, smooth operation.  The service life exceeds 20 years.

5. Easy maintenance after use

Teflon process treatment of the glue coating system easy to clean, non-adhesive.

6. Automatic non-stop paper delivery table

The dual-station paper delivery table can realize automatic switching and stacking in production, theoretically reducing 100% of the downtime of paper delivery, so that high-speed production can continue.

7. Rear view monitoring and IoT readiness

Built-in HD monitoring system, and reserved Internet of things interface, support remote real-time view of production status and basic diagnosis, laying the foundation for future digital workshop management.

Intelligent Servo Powder-Removal Laminating Machine is mainly composed of paper feeding system, gluing and drying system, laminating system, disc knife and cutting system, automatic paper receiving and stacking system, PLC touch screen and high-precision servo motor electric control system.

Workflow

The printed matter is conveyed to the front specified position by the paper conveyor and then fed in. The film is fed in by the feeding device, coated with glue and dried. The paper and the film are pressurized by the electromagnetic heating roller and the rubber compression roller and then laminated. Cut the overlapping portion of the paper using a knife disc or abrasive paper wheel and separate the paper with the paper pulling roller. And then the separated finished products are sent to an automatic paper receiving and stacking system in a conveyor belt for collecting single finished products.