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Intelligent Servo Window Laminating Machine
  • Intelligent Servo Window Laminating MachineIntelligent Servo Window Laminating Machine
  • Intelligent Servo Window Laminating MachineIntelligent Servo Window Laminating Machine

Intelligent Servo Window Laminating Machine

As a manufacturer and supplier specializing in intelligent laminating machine production in China, Hongqiang factory's ZDFM-BW Intelligent Servo Window Laminating Machine integrates 13 groups of servo motor-driven intelligent platforms and optional high-precision window device (Model-W), which can automatically complete the switching from ordinary laminating to complex window technology within 1 minute, and the running speed is up to 100m/min.

For carton packaging finishing, the Intelligent Servo Window Laminating Machine from Hongqiang applies BOPP films—clear or matte—onto cardboard surfaces at productive speeds, adding protection and enhancing visual appearance. With an optional window unit, the machine can pre‑coat adhesive on selected paper areas and then laminate with film, creating precisely positioned transparent windows that allow contents to be visible. Traditional methods often involved separate steps for lamination and die‑cutting; this equipment combines these operations into one pass, which may contribute to more consistent finishing results and improved overall workflow efficiency.

Product Parameter (Specification)

Model Name ZDFM-1100SW
Max.Paper Sheet Size(W*L) 1080*880mm
Min. Paper Sheet Size(W*L) 350*280mm
Laminating Speed 20-100m/min (servo-controlled)
Paper Thickness 80-550g/㎡
Production Power 35KW
Total Power 100KW
Air supply 1000L/min 0.8Mpa
Power supply 380V 50Hz / 3P4W
Overall Dimensions(L*W*H) 13825*2200*2750mm
Weight ≈11000kg
Overlap Precision ≤+1.5mm
Water Base Film Thickness(common) 0.8/1.0/1.2/1.5
Common Glue Thickness 4-10g/m²
Pre-coat Glue Film Thickness(common) 15-35μm
Non-Stop Feeding Height 1100mm
Collector Paper Height (incl. pallet) 1250mm
Container 40HQ
HS code 8439300000
Material Compatibility OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Complete mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Cast iron mainframe provides stable, well-damped operation even under heavy-duty cycles, with an expected service life of more than 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system supports smooth paper transport with automatic jam prevention and adjustment.

4. Smart Alignment Technology

Servo-driven alignment delivers positioning within ±1.5 mm for accurate edge matching.

5. Breakthrough Heating System (3-Zone Segmented Electromagnetic Heating Roller)

  • Quick Warm-Up: reaches 100°C in about 5 minutes – considerably faster than conventional rollers.
  • Stable temperature profile: maintains glue uniformity to improve surface effect even at high speeds.
  • Energy Conservation: activates the second zone for formats ≤720 mm, cutting energy consumption by roughly 33%.
  • Extended Lifespan: targeted heating contributes to reducing rubber roller wear and service costs.

6. Intelligent Operation Modes

ZDFM-A: One-touch automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted calibration – by entering sheet sizes via the HMI, the 14 servo units adjust automatically in about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system minimizes downtime and can boost output considerably.

8. Real-Time Process Control

Built-in rear-view monitoring with IoT connectivity for around-the-clock remote operational diagnostics.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Open-window device (Optional)

About open-window device, it meets fancy packaging orders like paper box, gift box, color box.

This process before the laminating, using high-precision glue rollers ensures evenly pre-coat glue to paper surface then laminating,achieving the effect of no embossing at the edge of the window and no glue traces on the window face.



Hot Tags: Intelligent Servo Laminating Machine, Window Laminating Equipment, Custom Servo Laminating Systems
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