Automatic Film Remover Laminating Machine

Product Parameter (Specification)

Product features

1. Revolutionary membrane removal and recovery process

Automatic Film Remover Laminating Machine adopts special coating technology to coat environment-friendly resin on special release film. After hot pressing and transferring to paper surface, the machine automatically strips the release film completely and winds it for recycling.  The final product presents a high gloss/matte coating effect without any plastic film adhesion, which perfectly solves the environmental protection problem that the traditional film cannot be recycled.

2. Stable eco-friendly coating performance

The resin coating left behind has excellent wear resistance, scratch resistance and folding resistance, and some properties are even better than traditional coatings. The coating has good water and oil resistance and high surface smoothness, which can be directly used for food contact packaging.

3. Cost and efficiency advantages

Material cost reduction: Compared with the traditional "film + glue" structure, the Automatic Film Remover Laminating Machine uses a special release film and resin with a lower combined cost.

Waste treatment costs to zero: Release film can be recycled many times (usually 3-5 times), or recycled as clean plastic, greatly reducing solid waste treatment costs.

Follow-up friendly: Film-free structure makes it easier to accurately die-cut, crease and paste boxes, improving the efficiency and yield of subsequent processes.

4. Automatic green production platform

Integrated release film tension precision control system and automatic film connecting device to ensure continuous stability of high-speed film removal process. IoT monitoring tracks key data such as the number of times the release film is used and coating uniformity in real time to achieve digital management of green production.

Installation considerations

1. Site and environmental preparation

Power requirements: stable independent 380V/50Hz three-phase power supply, total power greater than 72KW. The take-up motor of the film removal unit has higher requirements for power supply stability.

Space planning: The total length of Automatic Film Remover Laminating Machine is about 9.4 meters, and additional storage and replacement space for release film recycling rolls shall be reserved. It is recommended to reserve at least 2 meters of operating channel on the winding side.

Environmental requirements: The workshop needs to maintain a low dust environment, dust will affect the coating surface quality. Temperature and humidity are recommended to be controllable (temperature 20-28°C, humidity 50%-70%) to ensure resin leveling and curing effect.

2. Special installation of membrane removal unit

Precision calibration: The angle, pressure and parallelism of the stripping roller with the coating roller need to be precisely calibrated by professionals, which is the core to ensure that the release film is completely stripped and does not damage the coating.

Tension system debugging: The multi-stage tension of release film unwinding, process traction and winding should be accurately set and coordinated debugging to prevent film wrinkling or stretching deformation.

Film bonding device test: Test the reliability of automatic film bonding device to ensure uninterrupted production.

3. Commissioning and process validation

Core verification: Using the specified release film and resin for trial production, focus on checking whether the coating surface is uniform and smooth, whether there is peeling or drawing phenomenon, and whether the release film is intact and recyclable.

Performance test: Wear test (such as friction tester), adhesion test (such as hundred grid method) and folding test are carried out on the finished product to ensure that the coating physical properties meet the standards.

Set up process library: Debug the best temperature, pressure, speed and tension parameters of different paper and resin together with engineers to form standardized process menu.