As a professional manufacturer and supplier in China, Hongqiang's ZDFM-AR Automatic Film Remover Laminating Machine features a film removal and recycling system that peels off release film post-lamination, leaving a durable, eco-friendly resin coating—achieving a plastic-free lamination effect with premium quality.
For laminating processes where plastic film waste is a growing concern, the ZDFM-AR from Hongqiang is an automatic film remover laminating machine that incorporates a release-film peeling and recycling unit. This unit separates the release film from the adhesive layer after lamination and winds it for recovery, leaving a resin coating on the paper surface. This configuration can reduce the amount of physical film residue in the final product, which may align with both environmental goals and quality expectations in certain high-end applications. The machine operates with dual-servo drive at speeds from 20 to 100 m/min, and uses a patented electromagnetic heating system that reaches operating temperature in about five minutes and is reported to consume roughly 33% less energy than some conventional alternatives. A cast-iron frame provides structural stability, while precise temperature and tension controls support consistent peeling and winding throughout production.
Product Parameter (Specification)
Model Name
ZDFM-1100AR
Max.Paper Sheet Size(W*L)
1080*880mm
Min. Paper Sheet Size(W*L)
350*280mm
Laminating Speed
20-100m/min (servo-controlled)
Paper Thickness
80-550g/㎡
Production Power
26KW
Total Power
73KW
Air supply
1000L/min 0.8Mpa
Power supply
380V 50Hz / 3P4W
Overall Dimensions(L*W*H)
9355*2200*2750mm
Weight
≈8000kg
Overlap Precision
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.5
Common Glue Thickness
4-10g/m²
Pre-coat Glue Film Thickness(common)
15-35μm
Non-Stop Feeding Height
1100mm
Collector Paper Height (incl. pallet)
1250mm
Container
40HQ
HS code
8439300000
Material Compatibility
OPP, BOPP films; paper substrates; rigid packaging materials
Function and Features:
1. National Standard Compliance
Solid mechanical specification with safety features that comply with China's High-Tech Industrial Standards.
2. Unshakable Stability
Heavy cast-iron chassis ensures stable, low-resonance performance under intensive workloads, with a lifespan of more than 20 years.
3. Precision Paper Feeding
Servo-operated paper transport provides smooth feeding with automatic jam prevention and fine adjustment.
4. Smart Alignment Technology
Precision servo alignment delivers ±1.5 mm accuracy for reliable edge matching.
5. Advanced Temperature System (3-Zone Segmented Electromagnetic Roller)
Fast Thermal Rise: reaches 100°C in about 5 minutes – noticeably faster than conventional heating elements.
Uniform Adhesive Conditioning: keeps glue temperature stable to improve surface finishing at high outputs.
Zone-Based Energy Saving: for sheets ≤720 mm, only zone 2 operates, cutting power usage by about 33%.
Extended Rubber Roller Life: directed heating reduces wear and helps manage service costs.
6. Intelligent Operation Modes
ZDFM-A: Total automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.
ZDFM-S: Assisted calibration – input sheet dimensions on HMI, and 14 servos reposition themselves in roughly 1 minute.
7. Zero-Downtime Productivity
The continuous plate-changing system reduces production stops and can appreciably elevate output.
8. Real-Time Process Control
Rear-view monitoring integrated with IoT enables remote diagnostics at any moment.
9. Core components from world leaders
Electrical systems: Schneider Electric (FR), Omron (JP).
Film Remover Device(Optional)
About Film Remover Device, automatic film recycling after lamination, Leaves clean glue layer on product.(Note: Requires special deplasticizing film)
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Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
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