Automatic Vertical Disc Knife Laminating Machine

Feeding, gluing, laminating, cutting, and stacking are brought together in a push‑button operated sequence on the Automatic Vertical Disc Knife Laminating Machine (ZDFM‑A). With dual servo drives and a choice of coating or pre‑coating modes, the machine operates within a speed range of 20–100 m/min. Its four functional sections—feed, laminate, cut, and deliver—are arranged to move paper from entry to finished stacking. The equipment is compatible with BOPP and other standard film types, and its overall design may offer a balanced approach for consistent lamination output. This model is available from Hongqiang as part of its laminating machinery range.

Product Parameter (Specification)

Function and Features:

1. National Standard Compliance

Engineered mechanical configuration with safety systems certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

High-rigidity cast iron frame provides a low-resonance platform for continuous heavy loads, rated for a lifespan exceeding 20 years.

3. Precision Paper Feeding

Precision feeder with servo control delivers jam-resistant media transport via adaptive self-adjustment.

4. Smart Alignment Technology

Servo-positioned alignment yields ±1.5 mm registration reliability for consistent edge finishing.

5. Heating Core – 3-Zone Segmented Electromagnetic Roller

• Expedited Heat-Up: reaches 100°C in roughly 5 minutes – considerably ahead of traditional roller performance.

• Thermal Consistency: sustains even glue application to improve lamination surface quality at high speeds.

• Power-Smart Operation: for widths ≤720 mm, only zone 2 runs, cutting power draw by about 33%.

• Wear Reduction: focused heating patterns help preserve rubber roller integrity and reduce service frequency.

6. Intelligent Operation Modes

ZDFM-A: Fully automated workflow covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted parameter setup – enter sheet sizes on the HMI, and the 14 servo units self-align in about 1 minute.

7. Zero-Downtime Productivity

The continuous plate-changing mechanism curtails downtime and can significantly elevate throughput.

8. Real-Time Process Control

Integrated rear-view camera and IoT connectivity allow remote diagnostics at any moment.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Disc Knife Device(Standard)

1.The disc knife is equipped with 4 blades, which can cut the film at the product joint  position by rotating the disc knife device.

2.Horizontal cutting can better cut the film without damaging the paper surface,  controlled by a separate frequency converter, and the speed can be freely selected  to cope with different situations.

Grinding Wheel Cutter Device(Standard)

1.The grinding wheel cutter‌ efficiently grinds the surface of the film in the lap without damaging the printed layer. It cooperates with bounce rollers‌, enabling rapid separation of the material. ‌Particularly suited for processing pressure-sensitive adhesive (PSA) .

2.The bounce rollers adopts a self-developed paper pulling mechanism, which uses the speed difference to quickly break the film and separate the paper. It achieves product no tail film and no roll film.

FAQ

Q1: What are the two laminating modes, and how do I choose between them?  

A1: The machine supports coating mode (water-based glue applied and dried) and pre-coat mode (pre-glued film, heat only). Your choice depends on film availability and final material cost – the Automatic Vertical Disc Knife Laminating Machine handles both flexibly.

Q2: What is the difference between the A-model and S-model operation?  

A2: A-model offers one-touch automation for feeding, gluing, pressing, cutting, and stacking. S-model uses HMI input sheet size to auto-calibrate material feeding location in under 1 minute. The Automatic Vertical Disc Knife Laminating Machine provides both options to suit different skill levels.

Q3: How does the 3-zone electromagnetic heating roller save energy?  

A3: For sheets ≤720mm, only the middle zone activates, while the two side zones shut off. This can reduce energy consumption by up to 60% compared to full-zone heating, without compromising lamination quality.

Q4: How does the non-stop plate-changing system improve productivity?  

A4: The dual-tray stacking system switches automatically when the main tray is full, allowing continuous operation without machine stoppage. This helps maintain throughput during long runs.

Q5: Why is the cast‑iron mainframe beneficial for long‑term use?  

A5: The cast‑iron structure minimises vibration and maintains stability with high speed even under heavy loads. The Automatic Vertical Disc Knife Laminating Machine a durable investment.