Automatic Hot Knife Powder-Removal Laminating Machine

Hongqiang high quality ZDFM-ADY Automatic Hot Knife Powder-Removal Laminating Machine provides modular configuration based on high speed (20-100m/min) and high automation. The hot knife device cuts PET and laser film, the incision is smooth without curling; the electrostatic powder removal device can strongly absorb the floating powder on the surface of the printed matter, significantly improving the gloss and adhesion of the film.  Customers can flexibly select according to actual order requirements, and upgrade your production line in a very cost-effective way to easily handle various high-end and special laminating orders.

What is Automatic Hot Knife Powder-Removal Laminating Machine?

Automatic Hot Knife Powder-Removal Laminating Machine is a revolutionary machine that combines perfect cutting of specialty films with deep cleaning of printed matter. In the traditional coating process, film cutting is easy to produce burrs, and powder spraying on the surface of printed matter will lead to foaming and fogging of the film. By integrating the optional instantaneous heating copper hot knife and high-efficiency electrostatic powder removal device, Hongqiang ZDFM-ADY ensures the cleanliness of the substrate and the exquisiteness of the finished product from the source. It is the best choice for high-end packaging, hardcover books and periodicals, luxury labels, etc. The best choice for laminating high-end products.

Product feature

1. Hot knife cutting: instantaneous melting PET, metal film, etc., cutting smooth as a mirror, completely eliminate burrs and curl.

2. Electrostatic powder removal: strong removal of printing surface floating powder before coating, significantly improve the brightness, flatness and adhesion of the coating, solve the problem of bubbles and white spots.

3. Three-servos automatic drive system

Automatic Hot Knife Powder-Removal Laminating Machine is equipped with three sets of precision servo motors to achieve ultra-precise synchronization and tension control in the whole process of paper feeding, compounding and receiving, ensuring that the registration accuracy is always ≤±1.5mm under high speed operation.

4. Cast iron body with patented heating system:

Heavy cast iron frame ensures stable operation of equipment under long-term high speed and heavy load, with a service life of more than 20 years.

Patented three-zone electromagnetic heating roller, 5 minutes to 100℃, high precision temperature control, energy saving up to 33%.

Product Parameter (Specification)

Component units and core strengths

1. Paper feeding unit: precision servo feeder ensures smooth paper feeding;

2. Powder removal device (optional): electrostatic powder removing device efficiently adsorbs and removes surface powder stains before coating, laying a perfect foundation for high quality coating.

3. Laminating unit: Automatic Hot Knife Powder-Removal Laminating Machine core for cast iron frame and electromagnetic heating system, providing stable pressure and accurate temperature, is the fundamental guarantee of the coating effect.

4. Hot knife cutting device (optional): copper hot knife instant high temperature fusing film, especially suitable for processing special materials difficult to deal with ordinary round knife, clean incision.

5. Paper delivery unit: automatic continuous paper delivery system with Internet of Things monitoring to achieve high productivity and convenience.

Automatic production process

Preparation: Put in roll film and stack paper, select instantly coating or pre-coat mode.

Cleaning and laminating: The paper first passes through an electrostatic powder remover to clean the surface, and then is precisely laminated with a glue-coated film (or pre-coat film) under heated rollers.

Precision cutting: The composite material is cut at high speed and accurately by hot knife device to obtain finished products with smooth edges.

Stacking and monitoring: finished products are stacked neatly through automatic continuous paper delivery system, and the whole process data can be viewed in real time through the terminal.

Core advantages of products produced

Visual upgrade: surface highlights clean, no white spots, fog spots, color saturation and gloss greatly improved.

Excellent touch: smooth film surface, no bubbles, no waves, feel delicate.

Reliable quality: fine trimming without burrs, strong adhesion of film layer, good durability, significantly improve product grade and value.

Strong consistency: automated production ensures a high degree of stability and uniformity in mass product quality, meeting the stringent requirements of high-end brand customers.