Automatic Hot Knife Powder-Removal Laminating Machine
Hongqiang, as the leading laminating machine manufacturer in China, launched Automatic Hot Knife Powder-Removal Laminating Machine (Model ZDFM-ADY), which is specially designed for enterprises pursuing ultimate laminating effect. This model not only integrates one-button automatic production process, but also innovatively integrates two optional functions of hot knife cutting and electrostatic powder removal, solving two persistent problems of special film trimming rough and printing surface powder residue at one time, ensuring that each laminating product reaches a perfect state of high light and smoothness.
Hongqiang, a Chinese manufacturer of laminating equipment, offers the Automatic Hot Knife Powder-Removal Laminating Machine (model ZDFM-ADY). This model combines an automated production process with two optional functions: a hot knife cutting unit and an electrostatic powder-removal device. The instant-heating copper hot knife is designed to trim special films such as PET and laser films, aiming to reduce burrs and curling, while the powder-removal system absorbs surface powder from printed materials, which can enhance gloss and adhesion. In conventional coating processes, rough film edges and powder residue on substrates may lead to foaming or hazing; integrating these optional units can help address these issues at the source. Operating at speeds from 20 to 100 m/min and featuring a modular configuration, the machine lets customers choose the appropriate options based on specific order needs, offering a flexible upgrade path for a range of high-end and specialty laminating applications, including premium packaging, hardcover books, and luxury labels.
Product Parameter (Specification)
Model Name
ZDFM-1100ADY
ZDFM-1100*1250ADY
Max.Paper Sheet Size(W*L)
1080*880mm
1080mm*1250mm
Min. Paper Sheet Size(W*L)
350*280mm
350mm*280mm
Laminating Speed
20-100m/min (servo-controlled)
20-100m/min (servo-controlled)
Paper Thickness
80-550g/㎡
80-550g/㎡
Production Power
30KW
30KW
Total Power
81KW
81KW
Air supply
1000L/min 0.8Mpa
1000L/min 0.8Mpa
Power supply
380V 50Hz / 3P4W
380V 50Hz / 3P4W
Overall Dimensions(L*W*H)
10415*2200*2750mm
12095*2200*2750mm
Weight
≈8800kg
≈9800kg
Overlap Precision
≤+1.5mm
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.50.8/1.0/1.2/1.5
0.8/1.0/1.2/1.50.8/1.0/1.2/1.5
Common Glue Thickness
4-10g/m²
4-10g/m²
Pre-coat Glue Film Thickness(common)
15-35μm
15-35μm
Non-Stop Feeding Height
1100mm
1100mm
Collector Paper Height (incl. pallet)
1250mm
1250mm
Container
40HQ
40HQ
HS code
8439300000
8439300000
Material Compatibility
PET, OPP, BOPP films; paper substrates; rigid packaging materials
PET, OPP, BOPP films; paper substrates; rigid packaging materials
Function and Features:
1. National Standard Compliance
Substantial mechanical architecture with safety subsystems certified to China's High-Tech Industrial Standards.
2. Unshakable Stability
Resilient cast-iron construction assures stable dynamics and effective vibration damping under heavy cycling, with an expected service life beyond 20 years.
3. Precision Paper Feeding
Servo-actuated feeding assures steady media transit with automatic disturbance correction to prevent misfeeds.
4. Smart Alignment Technology
Servo-managed alignment assures ±1.5 mm positioning precision for sound edge joining.
5. High-Efficiency Heating System (3-Zone Segmented Electromagnetic Roller)
Swift Heat Escalation: reaches 100°C in approximately 5 minutes – well ahead of conventional roller types.
Precise Thermal Maintenance: holds consistent temperatures to ensure glue uniformity and optimal lamination finish at higher speeds.
Power-Smart Zoning: for widths ≤720 mm, only zone 2 engages, reducing energy consumption by about one-third.
Enhanced Roller Longevity: concentrated heating zones lower rubber roller stress and associated replacement costs.
6. Intelligent Operation Modes
ZDFM-A: Press-once full-sequence control covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.
ZDFM-S: Assisted calibration via touchscreen input – 14 servo units reposition themselves in roughly 1 minute.
7. Zero-Downtime Productivity
This continuous plate-changing system reduces line stoppages and can generate appreciable output growth.
8. Real-Time Process Control
Built-in rear camera and IoT connectivity enable remote performance tracking at all hours.
9. Core components from world leaders
Electrical systems: Schneider Electric (FR), Omron (JP).
Powder Removal Part
1.Powder Removal Device, electrostatic adsorption dust through hot press roller, which can effectively remove the dust and powder on the printing surface, increasing the brightness of the film coating and improve the surface quality and effect of the lamination.
2.The temperature of powder roller can not exceed 80°C, the printed ink will be attached to the powder roller if the temperature is too high. 3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the dust tray.
Hot Tags: Automatic Hot Knife Powder-Removal Laminating Machine
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