Automatic Chain Knife Powder-Removal Laminating Machine

In the coating of high-end packaging, hardcover books and luxury labels, powder residue on the printing surface and cutting problems of special thick films are two persistent problems affecting the final quality. Hongqiang is a professional laminating machine manufacturer in China. Our high quality ZDFM-ACY Automatic Chain Knife Powder-Removal Laminating Machine creatively integrates two optional modules: electrostatic powder removal and servo chain knife cutting. It can powerfully clean the paper surface before laminating and cleanly cut the thick film after laminating. It is the ultimate solution for pursuing zero defects, high gloss and strong texture laminating effect.

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Product Description

Hongqiang, a Chinese manufacturer of laminating equipment, offers the Automatic Chain Knife Powder-Removal Laminating Machine (model ZDFM-ACY). This model is designed for applications such as high-end packaging, hardcover books, and luxury labels, where surface powder residue and cutting difficulties with thicker specialty films can affect finished quality. It integrates two optional modules: an electrostatic powder-removal system and a servo-driven chain knife cutting unit. The powder-removal system cleans the substrate surface before lamination, while the chain knife provides consistent cutting performance for films like PET, metal composite, and PLA above 20μm. These features can help reduce issues such as white spots, bubbles, uneven gloss, burrs, curling, or incomplete cuts that sometimes occur in conventional processes. The machine incorporates three servo systems for precise tension and speed control across the operating range of 20–100 m/min, along with a patented three-zone electromagnetic heating system that reaches temperature in about five minutes and is reported to consume roughly 33% less energy compared to some alternatives. A heavy cast-iron frame contributes to stability and long-term durability. Depending on production needs, users may select the chain knife or powder-removal module individually, offering a flexible upgrade path for handling a variety of high-value orders with a focus on cost-effectiveness.

Product Parameter (Specification)

Model Name	ZDFM-1100ACY
Max.Paper Sheet Size(W*L)	1080*880mm
Min. Paper Sheet Size(W*L)	350*280mm
Laminating Speed	20-100m/min (servo-controlled)
Paper Thickness	80-550g/㎡
Production Power	28KW
Total Power	78KW
Air supply	1000L/min 0.8Mpa
Power supply	380V 50Hz / 3P4W
Overall Dimensions(LWH)	1063022002750mm
Weight	≈8850kg
Overlap Precision	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5
Common Glue Thickness	4-10g/m²
Pre-coat Glue Film Thickness(common)	15-35μm
Non-Stop Feeding Height	1100mm
Collector Paper Height (incl. pallet)	1250mm
Container	40HQ
HS code	8439300000
Material Compatibility	PET, OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Robust mechanical design with safety protocols and components certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Solid cast iron mainframe provides stable, low-vibration performance under heavy-duty cycles, with a working life of more than 20 years.

3. Precision Paper Feeding

Servo-controlled feeder system ensures smooth media transport with automatic jam deterrence and adjustment.

4. Smart Alignment Technology

Servo-driven registration holds ±1.5 mm positioning for precise edge coordination.

5. Advanced Heating System (3-Zone Segmented Electromagnetic Roller)

Quick Heat-Up: reaches 100°C in about 5 minutes – appreciably faster than conventional rollers.
Even Temperature Distribution: maintains adhesive uniformity to enhance lamination quality even at high speeds.
Energy-Saving Logic: for sheets ≤720 mm, only zone 2 operates, reducing power consumption by roughly 33%.
Reduced Roller Wear: targeted heating helps extend rubber roller service intervals and lower upkeep.

6. Intelligent Operation Modes

ZDFM-A: One-touch automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted alignment – input dimensions via HMI, and the 14 servo units auto-adjust in about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing system cuts idle time and can deliver considerable output gains.

8. Real-Time Process Control

Integrated rear camera with IoT connectivity allows remote status checks at any hour.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Powder Removal Part

1.Powder Removal Device, electrostatic adsorption dust through hot press roller, which can effectively remove the dust and powder on the printing surface, increasing the brightness of the film coating and improve the surface quality and effect of the lamination.
2.The temperature of powder roller can not exceed 80°C, the printed ink will be attached to the powder roller if the temperature is too high.
3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the dust tray.

Chain knife Device(Optional)

1.About Chain knife Device, servo-driven chain knife cutting film with fast speed, suitable for PET/metal/PLA films.(Recommend for films thickness >20μm)

2.The paper cutter is equipped with a tension controller, double sets anti roll structure. Laminating thin paper products flat and non-curly.

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Contact Info

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Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China
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Tel

+86-15002776652
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E-mail

15002776652@163.com

Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.