Automatic Vertical Chain Knife Laminating Machine

The perfect combination of powerful cutting and intelligent automation, Hongqiang factory's high quality ZDFM-AC Automatic Vertical Chain Knife Laminating Machine not only solves the cutting problem of special thick film, but also inherits the high-end genes of Hongqiang equipment. It uses three servo systems to ensure accurate control of the whole process, with patented three-zone electromagnetic heating technology (5 minutes fast heating, energy saving 33%) and heavy cast iron body, while achieving high speed production of 20-100 m/min, ensuring long life and high stability of the equipment. This is a powerful equipment to enhance your competitiveness in the field of high value-added film.

Product feature

1. Automatic Vertical Chain Knife Laminating Machine is equipped with servo driven chain cutter device, providing unparalleled cutting force and stability for PET, metal film, PLA film and other materials with thickness>20μm, solving the pain point of thick film cutting and rough cutting surface.

2. The three key stations are equipped with high-performance servo motors to achieve millisecond synchronization and precise tension control of paper feeding, laminating and receiving, ensuring that the registration accuracy is still stable within ±1.5mm at high speed.

3. The monolithic cast iron frame provides superior rigidity to ensure smooth operation of the equipment under heavy loads and high speeds for more than 20 years.

4. Intelligent zonal electromagnetic heating system, on-demand heating, automatic shutdown of idle heating area when processing narrow-range products, directly reducing energy consumption by 33%.

5. Integrated Internet of things remote monitoring interface, support real-time data viewing and fault warning of production process, and realize digital management.

Product Parameter (Specification)

Component units and core strengths

• High-precision paper feeding unit: adopts "four suctions and two paper feeding" servo feeder to ensure stable and accurate paper feeding of various gram weights (80-550g/㎡), laying the foundation for high-quality laminating.

• Heavy duty laminating unit: core is cast iron frame with patented electromagnetic heating laminating roller. Cast iron provides stable pressure without deformation, and electromagnetic heating achieves rapid and accurate temperature control to ensure film strength and luster.



• Chain cutter cutting unit (key option): Servo driven chain cutter is an expert in special thick film processing. Its mechanical structure is strong, cutting action is powerful and stable, and it is optimized to overcome the cutting resistance of high hardness and high thickness films.

<



• Intelligent paper receiving unit: continuous paper receiving and changing system combined with back-end monitoring to achieve unmanned efficient stacking, greatly liberating manpower.

Automatic production process

One key start: put the roll film and paper, select the instant coating or pre-coating mode, start the automatic production.

Precision lamination: paper and film in constant temperature and constant pressure laminating unit to complete high-precision bonding.

Strong slitting: The laminated material enters the chain knife cutting unit, and the tough chain knife cuts all kinds of thick films cleanly under servo drive.

Automatic stacking and monitoring: the finished product is sent to the paper receiving unit by the conveyor belt, and the finished product is automatically stacked neatly; the operator can monitor all the operating parameters of the Automatic Vertical Chain Knife Laminating Machine through the screen or remote equipment.

Advantages of Products Produced

1. Stable cutting quality: chain knife Device, servo-driven chain knifes cutting film with fast speed, suitable for PET/ metal films. The cutter is equipped with a tension controller, setting double anti-roll structure, ensure product flat and non curly including thick paper laminating.

2. Excellent coating effect: under precise temperature control and pressure, the film layer is firmly attached, the surface is bright and smooth, and even the thick film can present perfect visual effects.

3. Wide processing range: easily deal with high thickness, high strength special film materials, expand your business to undertake capacity.

4. Double production efficiency: high-speed operation with uninterrupted production, greatly shorten the delivery cycle of batch orders, improve customer satisfaction.

Why choose Hongqiang?

Focus on special applications: We deeply understand the pain points of special material processing. ZDFM-AC Automatic Vertical Chain Knife Laminating Machine is not a simple modification of general equipment, but a professional solution tailored for thick film cutting.

Unquestionable reliability: Cast iron airframes with over 20 years of design life and core patented technology ensure that your investment is a long-term, reliable productivity investment.

Significant efficiency and cost advantages: 100% higher output from automatic stacking and 33% energy savings from intelligent heating translate directly into your profit advantage.

All-round partners: from professional technical selection guidance, to detailed installation training, to timely after-sales support, Hongqiang is committed to becoming your most reliable manufacturing partner in China, helping you win market competition