Automatic Vertical Chain Knife Laminating Machine

When your production involves PET, metal composite film, PLA and other specialty films with a thickness of more than 20μm, traditional disc knives may face challenges of insufficient cutting force or poor results. Hongqiang, as the leading laminating machine manufacturer in China, launched Automatic Vertical Chain Knife Laminating Machine (Model ZDFM-AC). It adopts optional servo driven chain cutter cutting device, specially designed for tough, thick special film, providing strong, stable and high-speed cutting performance, which is a professional tool to overcome difficult coated materials.

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Product Description

Hongqiang, a Chinese manufacturer of laminating equipment, offers the Automatic Vertical Chain Knife Laminating Machine (model ZDFM-AC). This model is intended for processing specialty films such as PET, metal composite, and PLA with thicknesses above 20μm, where conventional disc knives may show limited cutting effectiveness. The machine incorporates an optional servo-driven chain cutter designed to provide consistent, stable cutting performance for tougher materials. It also features three servo systems for precise process control, a patented three-zone electromagnetic heating system that can reach operating temperature in approximately five minutes and is reported to consume about 33% less energy than some alternatives, and a heavy cast-iron frame for improved rigidity. With an operating speed range of 20–100 m/min, the equipment aims to support reliable long-term production. For manufacturers working with high-value films, this configuration may offer a useful way to expand production capabilities in more demanding laminating applications.

Product Parameter (Specification)

Model Name	ZDFM-1100AC	ZDFM-1250*1450AC
Max.Paper Sheet Size(W*L)	1080*880mm	1200mm*1450mm
Min. Paper Sheet Size(W*L)	350*280mm	350mm*280mm
Laminating Speed	20-100m/min (servo-controlled)	20-100m/min (servo-controlled)
Paper Thickness	80-550g/㎡	80-550g/㎡
Production Power	24KW	27KW
Total Power	74KW	77KW
Air supply	1000L/min 0.8Mpa	1000L/min 0.8Mpa
Power supply	380V 50Hz / 3P4W	380V 50Hz / 3P4W
Overall Dimensions(LWH)	938522002750mm	1213523502750mm
Weight	≈8050kg	≈8650kg
Overlap Precision	≤+1.5mm	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5	0.8/1.0/1.2/1.5
Common Glue Thickness	4-10g/m²	4-10g/m²
Pre-coat Glue Film Thickness(common)	15-35μm	15-35μm
Non-Stop Feeding Height	1100mm	1100mm
Collector Paper Height (incl. pallet)	1250mm	1250mm
Container	40HQ	40HQ
HS code	8439300000	439300000
Material Compatibility	PET, OPP, BOPP films; paper substrates; rigid packaging materials	PET, OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Certified mechanical design with comprehensive safety coverage according to China's High-Tech Industrial Standards.

2. Unshakable Stability

Enduring cast-iron frame sustains stable, vibration-mitigated operations even under prolonged heavy loads, engineered to last over 20 years.

3. Precision Paper Feeding

Streamlined servo feeder system enables smooth substrate flow with active jam deterrence and automatic tuning.

4. Smart Alignment Technology

High-precision servo alignment offers ±1.5 mm positioning accuracy for accurate edge registration.

5. Optimized Thermal System (3-Zone Segmented Electromagnetic Heating Roller)

Efficient Heat Ramp-Up: reaches 100°C in about 5 minutes – substantially quicker than traditional alternatives.
Holding Temperature Consistency: preserves glue uniformity to maintain surface quality throughout high-speed runs.
Targeted Zone Heating: for formats up to 720 mm, only the second zone is activated, saving around 33% of energy.
Extended Component Service Life: focused heating lowers rubber roller wear, contributing to lower operational expenses.

6. Intelligent Operation Modes

ZDFM-A: Single-step automated sequence covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Calibration-assisted operation – enter sheet size on HMI, and the 14 servo units auto-align in about 1 minute.

7. Zero-Downtime Productivity

The plate-changing system lowers downtime incidence and can foster notable gains in overall production output.

8. Real-Time Process Control

Real-time visual oversight combined with IoT connectivity provides remote operational insight at any time.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Chain knife Device(Optional)

1.About Chain knife Device, servo-driven chain knife cutting film with fast speed, suitable for PET/metal/PLA films.(Recommend for films thickness >20μm)

2.The paper cutter is equipped with a tension controller, double sets anti roll structure. Laminating thin paper products flat and non-curly.

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Contact Info

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Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China
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Tel

+86-15002776652
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E-mail

15002776652@163.com

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