Automatic Vertical Embossing Laminating Machine

In the highly competitive printing and packaging market, tactile differentiation is becoming the key to winning favor for high-end products. Hongqiang, as a leading laminating machine manufacturer in China, our high-quality ZDFM-AE Automatic Vertical Embossing Laminating Machine integrates optional custom embossing device. After completing high-speed automatic laminating, various three-dimensional textures such as leather grain, cloth grain and geometric pattern can be accurately imprinted on the film surface. This is not only an additional process, but also to upgrade your product from a "visual boutique" to a "tactile art", significantly increasing the added value.

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Product Description

Hongqiang’s Automatic Vertical Embossing Laminating Machine (model ZDFM-AE) integrates an optional custom embossing device that can create textures such as leather grain, cloth grain, or geometric patterns on the film surface after lamination. This feature adds a tactile dimension to printed materials, which may enhance perceived value in premium packaging, book covers, albums, business cards, invitations, specialty paper, and creative products. The machine is driven by a dual‑servo system and operates at speeds from 20 to 100 m/min; its patented electromagnetic heating technology reaches operating temperature in approximately five minutes and is reported to consume about 33% less energy than some conventional systems, while a heavy cast‑iron frame helps maintain stable pressure and clear embossing results. By combining lamination and embossing in one pass, the equipment can reduce the inefficiencies and quality variability often associated with separate offline processing. Rather than being merely a production tool, the ZDFM‑AE offers a way to differentiate finished goods through tactile experience and may support higher‑value applications without requiring external finishing steps.

Product Parameter (Specification)

Model Name	ZDFM-1100AE
Max.Paper Sheet Size(W*L)	1080*880mm
Min. Paper Sheet Size(W*L)	350*280mm
Laminating Speed	20-100m/min (servo-controlled)
Paper Thickness	80-550g/㎡
Production Power	27KW
Total Power	74KW
Air supply	1000L/min 0.8Mpa
Power supply	380V 50Hz / 3P4W
Overall Dimensions(LWH)	1085522002750mm
Weight	≈9800kg
Overlap Precision	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5
Common Glue Thickness	4-10g/m²
Pre-coat Glue Film Thickness(common)	15-35μm
Non-Stop Feeding Height	1100mm
Collector Paper Height (incl. pallet)	1250mm
Container	40HQ
HS code	8439300000
Material Compatibility	OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Substantial mechanical layout with safety components meeting China's High-Tech Industrial Standards.

2. Unshakable Stability

Rugged cast-iron base delivers stable, vibration-damped operation even during intense production cycles, engineered to last beyond 20 years.

3. Precision Paper Feeding

Servo-driven infeed system promotes smooth paper travel with automatic jam reduction and fine-tuning.

4. Smart Alignment Technology

High-precision servo alignment offers ±1.5 mm positioning for reliable edge matching.

5. Efficient Thermal System (3-Zone Segmented Electromagnetic Heating Roller)

Fast Warm-Up: reaches 100°C in about 5 minutes – markedly quicker than conventional heating rollers.
Consistent Heat Profile: keeps glue viscosity uniform to optimise lamination finish at high speeds.
Power-Optimised Zoning: for formats ≤720 mm, only zone 2 is energised, cutting energy use by about 33%.
Wear Reduction Benefit: targeted heating lessens rubber roller wear and associated maintenance expenses.

6. Intelligent Operation Modes

ZDFM-A: Automated sequence covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Guided setup – input sheet dimensions via HMI, and the 14 servo units auto-align within roughly 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing design reduces downtime and can lead to notable output improvements.

8. Real-Time Process Control

Built-in rear camera and IoT support remote operational observation at all times.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Embossing Rollers Device(Optional)

1.About embossing rollers device, it meets all kinds of custom patterns available for special orders, in-house constant-tension design ensures stable operation.

2.The embossing part is composed of wool roller and embossing roller. The diameter of wool roller is 380mm and the diameter of embossing roller is 190mm. The paper is pressed out of the grain pattern between wool roller and embossing roller.

Pre-embossing: The product undergoes the embossing process after lamination before entering the paper cutting unit.(Suitable for thin paper < 200 gsm)

Post-embossing: The product undergoes the embossing process after lamination and paper cutting. (Suitable for thick paper ≥ 200 gsm)

3.Two ways of embossing rollers device are optional:

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Contact Info

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Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China
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Tel

+86-15002776652
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E-mail

15002776652@163.com

Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.