If you are looking for a high quality laminating machine manufacturer or supplier in China, Hongqiang's ZDFM-AY Automatic Vertical Powder-Removal Laminating Machine realizes true one-button automatic operation, from paper feeding, gluing, laminating to slitting, stacking and mixing, and can be equipped with efficient powder removal device to significantly improve the surface finish of the product. Choosing Hongqiang is to choose an efficient, worry-free and high-quality long-term partner.
The ZDFM-AY model from Hongqiang is a vertical powder-removal laminating machine that integrates automated paper feeding, gluing, laminating, slitting, and stacking, with an optional powder-removal unit to help reduce surface dust and improve finish quality. Equipped with two servo systems, it operates within a speed range of 20–100 m/min. Its patented electromagnetic heating system can reach operating temperature in approximately five minutes and is reported to consume about 33% less energy relative to some conventional systems. A continuous stacking feature supports non-stop production, which may contribute to increased throughput. The machine supports both coating mode (hot pressing after adhesive drying) and precoat mode (direct hot pressing with precoated film), making it adaptable to packaging, printing, and publishing applications where gloss, abrasion resistance, or water resistance are often considerations.
Product Parameter (Specification)
Model Name
ZDFM-1100AY
Max.Paper Sheet Size(W*L)
1080*880mm
Min. Paper Sheet Size(W*L)
350*280mm
Laminating Speed
20-100m/min (servo-controlled)
Paper Thickness
80-550g/㎡
Production Power
26KW
Total Power
74KW
Air supply
1000L/min 0.8Mpa
Power supply
380V 50Hz / 3P4W
Overall Dimensions(L*W*H)
9980*2200*2750mm
Weight
≈8650kg
Overlap Precision
≤+1.5mm
Water Base Film Thickness(common)
0.8/1.0/1.2/1.5
Common Glue Thickness
4-10g/m²
Pre-coat Glue Film Thickness(common)
15-35μm
Non-Stop Feeding Height
1100mm
Collector Paper Height (incl. pallet)
1250mm
Container
40HQ
HS code
8439300000
Material Compatibility
OPP, BOPP films; paper substrates; rigid packaging materials
Function and Features:
1. National Standard Compliance
Solid mechanical engineering with safety features certified to China's High-Tech Industrial Standards.
2. Unshakable Stability
Heavy-gauge cast iron frame furnishes stable, vibration-resistant operation under sustained heavy loads, rated for over 20 years.
3. Precision Paper Feeding
Servo-fed paper path provides reliable transport with active jam protection and self-adjustment.
4. Smart Alignment Technology
Servo-positioning system achieves ±1.5 mm accuracy for consistent edge registration.
Accelerated Thermal Ramp: reaches 100°C in about 5 minutes – notably faster than standard roller designs.
Stable Glue Activation: maintains uniform temperature to improve surface bonding at higher speeds.
Selective Zone Control: for widths ≤720 mm, only the second zone is active, saving around 33% of energy.
Extended Component Life: focused heat application reduces rubber roller degradation and service calls.
6. Intelligent Operation Modes
ZDFM-A: Full automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.
ZDFM-S: Smart calibration assistance – enter sheet size on HMI, and 14 servos reposition within about 1 minute.
7. Zero-Downtime Productivity
Plate-changing without stopping the line minimizes interruptions and can boost throughput significantly.
8. Real-Time Process Control
Rear-view monitoring plus IoT connectivity enable remote diagnostics 24 hours a day.
9. Core components from world leaders
Electrical systems: Schneider Electric (FR), Omron (JP).
Powder Removal Part
1.Powder Removal Device, electrostatic adsorption dust through hot press roller, which can effectively remove the dust and powder on the printing surface, increasing the brightness of the film coating and improve the surface quality and effect of the lamination.
2.The temperature of powder roller can not exceed 80°C, the printed ink will be attached to the powder roller if the temperature is too high.
3.Scraper: Use the scraper to scrape the dust on the surface of the powder roller into the dust tray.
Hot Tags: Automatic Vertical Powder-Removal Laminating Machine
Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.
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