Automatic Vertical Window Laminating Machine

In carton packaging like color and gift boxes, traditional window film processes rely on manual or separate steps, causing edge marks, bubbles, and low efficiency. As a professional manufacturer in China, Hongqiang offers the Automatic Vertical Window Laminating Machine, integrating high-precision window gluing and laminating in one step, ensuring smooth, traceless results while improving efficiency and quality.

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Product Description

In carton packaging production—such as for color boxes and gift boxes—window film application has often been handled manually or as a separate process, which can leave visible indentations along film edges, persistent bubbles, and limit overall throughput. The ZDFM‑AW model from Hongqiang is a vertical window laminating machine that incorporates an optional high‑precision window gluing unit, applying adhesive directly to the paper window area before lamination. This approach aims to produce a smoother, less noticeable film layer in the window region and consolidates several traditional steps into a single pass. The machine is built around a dual‑servo control system, a patented electromagnetic heating system that reaches 100°C in about five minutes and is reported to reduce energy consumption by roughly 33% in certain zones, and a cast‑iron frame that contributes to operational stability. Operating within a speed range of 20–100 m/min, it also features an automatic continuous paper feeding system, which may effectively support higher daily output, and offers optional IoT remote monitoring for production oversight. For packaging operations, this configuration provides a way to improve both efficiency and consistency in window laminating without relying on multiple offline stages.

Product Parameter (Specification)

Model Name	ZDFM-1100AW
Max.Paper Sheet Size(W*L)	1080*880mm
Min. Paper Sheet Size(W*L)	350*280mm
Laminating Speed	20-100m/min (servo-controlled)
Paper Thickness	80-550g/㎡
Production Power	35KW
Total Power	95KW
Air supply	1000L/min 0.8Mpa
Power supply	380V 50Hz / 3P4W
Overall Dimensions(LWH)	1382522002750mm
Weight	≈11000kg
Overlap Precision	≤+1.5mm
Water Base Film Thickness(common)	0.8/1.0/1.2/1.5
Common Glue Thickness	4-10g/m²
Pre-coat Glue Film Thickness(common)	15-35μm
Non-Stop Feeding Height	1100mm
Collector Paper Height (incl. pallet)	1250mm
Container	40HQ
HS code	8439300000
Material Compatibility	OPP, BOPP films; paper substrates; rigid packaging materials

Function and Features:

1. National Standard Compliance

Sturdy mechanical architecture with safety protocols and components approved to China's High-Tech Industrial Standards.

2. Unshakable Stability

Heavy-duty cast iron bed offers exceptional stability and vibration suppression under continuous loading, designed for a 20+ year lifespan.

3. Precision Paper Feeding

Servo-powered feed system delivers reliable paper movement with automatic jam correction and tuning.

4. Smart Alignment Technology

Servo-aligned edge guide provides ±1.5 mm tolerance for accurate sheet registration.

5. High-Performance Heating (3-Zone Segmented Electromagnetic Roller)

Prompt Thermal Response: reaches 100°C in about 5 minutes – well ahead of traditional rollers.
Stable Adhesive Temperature: maintains uniform glue application to enhance lamination appearance even at speed.
Zone-Selective Power Use: for sheets ≤720 mm, only zone 2 runs, reducing energy by approximately 33%.
Extended Roller Durability: localised heating helps curb rubber roller wear and service outlay.

6. Intelligent Operation Modes

ZDFM-A: Full automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Smart positioning assistance – input dimensions on HMI, and 14 servos self-adjust within about 1 minute.

7. Zero-Downtime Productivity

Continuous plate-changing lowers stoppage time and can generate substantial production increases.

8. Real-Time Process Control

Rear-view monitoring with IoT capability allows remote operational checks at any time.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Open-window device (Optional)

About open-window device, it meets fancy packaging orders like paper box, gift box, color box.

This process before the laminating, using high-precision glue rollers ensures evenly pre-coat glue to paper surface then laminating，achieving the effect of no embossing at the edge of the window and no glue traces on the window face.

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Contact Info

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Address

High Tech Industrial Park, Rui’an City, Zhejiang Province, China
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Tel

+86-15002776652
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E-mail

15002776652@163.com

Contact Hongqiang Machinery for a customized quotation on high-performance printing machines. We offer OEM, affordable pricing, fast delivery, and advanced solutions tailored to your needs.