Smaller Sheet Automatic Disc Knife Laminating Machine

Product Parameter (Specification)

Function and Features:

1. National Standard Compliance

Thorough mechanical design with safety protocols certified to China's High-Tech Industrial Standards.

2. Unshakable Stability

Durable cast-iron frame provides stable, vibration-resistant operation under sustained heavy loading, with an expected service life of over 20 years.

3. Precision Paper Feeding

Servo-guided feeder system ensures trouble-free paper transport with automatic jam mitigation and regulation.

4. Smart Alignment Technology

Servo-positioned alignment gives ±1.5 mm accuracy for consistent edge registration.

5. Optimised Heating Core (3-Zone Segmented Electromagnetic Roller)

• Quick Temperature Build-Up: reaches 100°C in about 5 minutes – substantially faster than traditional roller types.
• Steady Glue Temperature: supports uniform adhesive spread to improve lamination quality at speed.
• Intelligent Zone Control: for widths ≤720 mm, only zone 2 is active, saving roughly 33% of energy.
• Less Roller Wear: targeted heat reduces rubber roller degradation and lowers long-term upkeep costs.

6. Intelligent Operation Modes

ZDFM-A: Full-cycle automation covering feeding, gluing, laminating, pressure pumping & relieving, cutting, and stacking.

ZDFM-S: Assisted calibration – enter sheet size on HMI, and 14 servos auto-align within about 1 minute.

7. Zero-Downtime Productivity

Plate-changing without line stoppages minimises downtime and can deliver substantial throughput increases.

8. Real-Time Process Control

Built-in rear camera plus IoT connectivity allows remote operational supervision at any hour.

9. Core components from world leaders

Electrical systems: Schneider Electric (FR), Omron (JP).

Disc Knife Device(Standard) 

1.The disc knife is equipped with 4 blades, which can cut the film at the product joint  position by rotating the disc knife device.

2.Horizontal cutting can better cut the film without damaging the paper surface,  controlled by a separate frequency converter, and the speed can be freely selected  to cope with different situations.

Grinding Wheel Cutter Device(Standard)

1.The grinding wheel cutter‌ efficiently grinds the surface of the film in the lap without damaging the printed layer. It cooperates with bounce rollers‌, enabling rapid separation of the material. ‌Particularly suited for processing pressure-sensitive adhesive (PSA) .

2.The bounce rollers adopts a self-developed paper pulling mechanism, which uses the speed difference to quickly break the film and separate the paper. It achieves product no tail film and no roll film.